Industrial Pump Performance Testing Equipment

Multi-station PLC Control for Vertical/Horizontal Centrifugal Pumps

Product Introduction

From vertical and horizontal pumps to centrifugal pumps, from conventional industrial pumps to chemical liquid filters, this equipment can accurately meet your various testing needs. We have abandoned cumbersome manual operations and adopted an intelligent control scheme of Japanese Mitsubishi PLC + 17-inch high-definition touch screen, making the operation simple and easy to understand, even for novices to get started quickly. 5 independent testing stations work in parallel, greatly improving your testing efficiency, and you no longer have to worry about the testing pressure of mass production.

Product Features

1. Direct supply from the source manufacturer, full cost-effectiveness - no middlemen to earn price differences, direct connection between the original factory and customers, controllable quality and more advantageous prices. It supports customized functions and parameters to meet the needs of different production scenarios.
2. 5 independent testing stations, doubled efficiency - multiple stations can perform tests simultaneously without waiting, greatly improving the testing speed of bulk pumps and adapting to the efficient flow of the production line.
3. Intelligent control system, zero threshold for operation - Japanese Mitsubishi PLC core + 17-inch high-definition touch screen, visual operation interface. Parameter setting, test start, and result viewing can be done with one click, reducing the cost of personnel training.
4. Comprehensive coverage of multiple parameters, no dead ends in testing - from electrical performance (voltage, current, power) to fluid parameters (flow rate, pressure), and then to mechanical performance (vibration, speed, NPSH), fully meeting the factory testing needs of pumps.
5. Accurate and traceable data, reliable quality basis - high-precision sensors collect data with small errors and strong stability. It supports USB export of test data for easy archiving and quality traceability, and easily copes with customer audits.
6. Flexible adaptation to multiple scenarios, strong practicality - it can test vertical, horizontal, centrifugal pumps, chemical liquid filters and other products. Water temperature and testing time can be freely set to adapt to the testing of products of different specifications.
7. Safe, stable and durable, low operation and maintenance costs - adopting high-quality components and rigorous structural design, stable power supply, low operating failure rate, more worry-free for long-term use, and reducing subsequent maintenance costs.
8. Compliance with international standards, worry-free export - strictly following international testing standards such as ISO 9906 and IEC 60335, the test results are authoritative and effective, helping products to be successfully exported to overseas markets.

International Reference Standards

1. ISO 9906:2012 "Pump Performance Test Standard" - clearly specifies the performance parameter determination methods for rotating dynamic pumps such as centrifugal pumps and axial flow pumps, including the testing accuracy and process requirements for core indicators such as flow rate, head, power, and efficiency. The testing range and accuracy of this equipment fully meet the first-class accuracy level of this standard.
2. IEC 60335-1:2021 "Safety of Household and Similar Electrical Appliances - Part 1: General Requirements" - aiming at the electrical safety performance of pump motors, such as the testing methods and safety limits of rated voltage, rated current, input power and other parameters. The electrical parameter testing function of the equipment meets the testing requirements of Chapters 10 and 11 of this standard.
3. IEC 60034-1:2017 "Rotating Electrical Machines - Part 1: Ratings and Performance" - specifies the testing methods for performance parameters such as speed, output power, and efficiency of rotating electrical machines (including pump motors). The non-contact speed detection function of the equipment (0-10000r/min) meets the accuracy requirements for speed measurement in this standard.
4. GB/T 3216-2016 "Rotating Dynamic Pumps - Hydraulic Performance Acceptance Tests" - applicable to the hydraulic performance acceptance of various industrial pumps, specifying the testing process and data processing methods for parameters such as flow rate, head, and NPSH. The fluid performance testing module of the equipment is fully consistent with the requirements of this standard.
5. IEC 60068-2-6:2007 "Environmental Testing - Part 2-6: Test Methods - Test Fc: Vibration (Sinusoidal)" - specifying the methods and accuracy for equipment vibration detection. The vibration detection function of this equipment meets the requirements for vibration frequency and amplitude measurement in this standard.

Product Applications

1. Pump factory quality acceptance - conduct comprehensive performance testing on each pump leaving the factory to ensure that the product meets quality standards, and reduce the risk of after-sales repair and customer complaints.
2. Pump production line quality control - integrate into the mass production process to realize the integration of "production - testing - factory delivery", improve production efficiency and product qualification rate, and reduce labor costs.
3. New pump product R & D testing - provide accurate performance data support for pump products in the R & D stage, help engineers optimize product structure and parameter design, and shorten the R & D cycle.
4. Professional evaluation by third-party testing institutions - meet the requirements of third-party testing institutions for testing accuracy, standard compliance, and data impartiality, and provide authoritative test reports for pump products.
5. Testing of fluid equipment such as chemical liquid filters - adapt to the performance testing of flow rate, pressure, tightness and other aspects of related products such as chemical liquid filters and small fluid delivery pumps, and expand the application scenarios.
6. Pump after-sales quality traceability - when a pump has an after-sales problem, the root cause of the problem can be quickly located through the historical test data stored by the equipment, and the after-sales processing efficiency can be improved.

Technical Parameters

Testing Objects

• Vertical pumps
• Horizontal pumps
• Centrifugal pumps
• Pipeline centrifugal pumps
• Self-priming centrifugal pumps
• Small industrial pumps
• Water treatment special pumps
• Pharmaceutical industry chemical liquid delivery pumps
• Chemical liquid filters
• Small fluid delivery pumps

Testing Items

1. Electrical performance parameters: voltage, current, input power, motor power factor
2. Fluid performance parameters: inlet flow rate, outlet flow rate, inlet pressure, outlet pressure, head
3. Mechanical performance parameters: pump speed, vibration amplitude, net positive suction head (NPSH)
4. Auxiliary testing parameters: test water temperature, motor temperature rise, valve opening
5. Comprehensive performance evaluation: pump efficiency calculation, automatic OK/NG result judgment