HJ Test System Co.,Ltd

Liquid Pump Comprehensive Performance Test Bench Up to 500KW Power | 26000m Head | ISO 9906 / IEC 60034 Standard Compliance

Eliminate performance blind spots! HongCe, your trusted source manufacturer, delivers the HCLPT series of high-precision Liquid Pump Test Equipment. It offers comprehensive pump testing capabilities including 0-500V/0.03-30A electrical parameters, power up to 500KW, flow up to 10,000 m³/h, and head up to 26,000m. Strictly complying with ISO 9906 and IEC 60034 standards, it ensures your pump products are accurate, reliable, and worry-free. Elevate your product quality and market competitiveness today. Get a customized quote now.

  • Item No. :

    HCLPT-001
  • Minimum Order Quantity (MOQ) :

    1 Set
  • Payment Method :

    T/T,L/C
  • Price :

    Negotiatable
  • Product Origin :

    China/Türkiye
  • Supply Ability :

    1 sets per 2 months
  • Lead Time :

    60 days
  • Conventional packaging :

    Plywood

High-Precision Liquid Pump Comprehensive Performance & Efficiency Test Bench

Up to 500KW Power | 26000m Head | ISO 9906 / IEC 60034 Standard Compliance

 

 

I. Product Introduction: A Source Manufacturer's Commitment to Trust

 

We deeply understand that every pump you deliver to the market carries your customers' expectations for stability and efficiency, as well as your brand's pledge of quality. In an increasingly competitive global landscape, how do you provide data-driven proof of your product's superior performance?

As a professional source manufacturer, HongCe (泓测) does more than just produce equipment; we are the guardian and validator of your product quality. We have invested decades of specialized expertise into creating the HCLPT-001 Water Pump Comprehensive Performance Test Bench. It is not merely a cold machine—it is an invaluable asset to your R&D, production, and quality control teams.

Choosing a source manufacturer means securing: direct technical support, rapid customization services, and unequivocally reliable equipment quality. This test bench utilizes industrial-grade high-precision sensors and smart control systems designed to eliminate the inaccuracies of traditional testing. It provides authoritative test reports meeting the highest standards of IEC Test Equipment, allowing your products to sail through the most stringent international customer acceptance tests.

 

II. Product Features: Precision, Efficiency, and Comprehensive Capability

 

The core competitiveness of this Liquid Pump Test Equipment is rooted in its outstanding precision and all-encompassing testing range:

  • 🌐 International Standard Compliance, Accuracy up to 0.1 Class: Our equipment is designed based on the highest international benchmarks, with measurement accuracy for key hydraulic parameters (Power, Flow, Head) reaching up to 0.1 Class (optional). This significantly exceeds industry norms, helping you easily achieve the rigorous acceptance criteria of ISO 9906 Grade 1B/1U.

  • 🚀 Ultra-Wide Testing Range, Covering All Mainstream Models: With testing capacity for power up to 500KW and ultra-high head up to 26,000m, it can perform a one-stop, full-performance curve measurement for civil, industrial, and high-pressure specialty pumps.

  • 🧠 Intelligent Automated Control: Utilizing PLC combined with an Industrial PC, the system achieves fully automated testing, data acquisition, curve generation, and report output, drastically increasing efficiency and minimizing human error.

  • 🛡️ Integrated Electrical and Hydraulic Analysis: The system simultaneously monitors the pump's hydraulic performance (Flow, Head, Efficiency, NPSH) and the motor's electrical performance (Voltage, Current, Power, Power Factor, Temperature Rise), providing a comprehensive, full-spectrum performance diagnosis.

  • 🔇 Integrated Noise and Vibration Testing: Built-in high-precision sound level meters and vibration sensors allow for the simultaneous assessment of mechanical stability and acoustic properties according to international standards, ensuring product reliability and superior user experience.

 

 

III. International Reference Standards (Clauses and Details)

 

The HCLPT-001 Liquid Pump Comprehensive Performance Test Bench is strictly designed, calibrated, and accepted according to the following international and national authoritative standards, ensuring the global applicability and credibility of the test results:

Standard Category Reference Standard No. (CN) International Equivalent Standard Key Clauses / Test Details
Hydraulic Performance GB/T 3216-2016 (Rotodynamic pumps—Hydraulic performance acceptance tests) ISO 9906:2012 (Rotodynamic pumps—Hydraulic performance acceptance tests—Grades 1, 2, and 3) Grades of Accuracy (1, 2, 3): The equipment is capable of meeting the stringent acceptance tolerances (e.g., 1B/1E/1U and 2B/2U) for parameters like Flow, Head, and Power/Efficiency, providing performance evaluation within defined tolerance bands.
Motor Performance GB/T 1032-2012 (Test methods for three-phase asynchronous motors) IEC 60034-2-1 (Rotating electrical machines - Standard methods for determining losses and efficiency) Efficiency and Loss Calculation: Utilizes high-precision methods (e.g., Loss Segregation Method) to determine the motor's input/output power, efficiency, temperature rise, and starting torque, ensuring the energy efficiency of the pump unit.
Mechanical Vibration GB/T 29531-2013 (Vibration measurement and evaluation for pumps) ISO 10816-1/3/6 (Mechanical vibration—Evaluation of machine vibration by measurements on non-rotating parts) Vibration Limits: Measures the vibration velocity and displacement of the pump under various operating conditions and determines if its severity falls within the safe operating zones specified by the ISO standard for the given machine type and power range.
Noise Testing GB/T 29529-2013 (Noise measurement and evaluation for pumps) ISO 3746 (Acoustics - Determination of sound power levels... using an enveloping surface over a reflecting plane) Sound Power Level Determination: Measures the pump's running sound pressure level and sound power level, assessing its environmental impact and ensuring the product meets market demands for low-noise operation.

 

IV. Test Objects and Test Items

1. Applicable Test Objects

This test bench offers high compatibility, suitable for various types of fluid machinery and pump units:

  • Centrifugal Pumps: Horizontal, vertical, and multi-stage centrifugal pumps.

  • Mixed Flow Pumps, Axial Flow Pumps: and their associated pump sets.

  • Submersible/Deep Well Pumps: With necessary auxiliary facilities.

  • Fire Pumps, Pipeline Pumps: Industrial and construction pumps.

  • Motors: Three-phase asynchronous motors, DC motors (for drive efficiency testing).

2. Measurable Test Items

The equipment automatically completes the measurement of the following key performance items and generates detailed characteristic curves:

Test Category

Specific Test Items

Core Output

Hydraulic Performance

Flow-Head Curve (Q-H)

Deviation between actual and design operating points

 

Flow-Efficiency Curve (Q-η)

Energy utilization efficiency during pump operation

 

Net Positive Suction Head Test (NPSH)

Pump's resistance to cavitation (optional)

Electrical Performance

Current, Voltage, Input/Output Power

Power factor, Load rate

 

Motor Efficiency / Total Pump Unit Efficiency

Energy consumption rating, compliance with ERP/MEPS requirements

 

Temperature Rise Test

Verification of motor and bearing insulation and heat dissipation performance

Mechanical Performance

Operating Vibration Severity

Stability of bearings and mechanical seals

 

Operating Noise Level

Acoustic quality of the product and environmental compliance

 

V. Technical Parameters

As a professional-grade piece of IEC Test Equipment, the detailed technical specifications of the HCLPT-001 are listed below:

No.

Technical Parameter Name

Range / Specification

1

Voltage Measurement Range

0 - 500 V AC

2

Current Measurement Range

0.03 - 30 A AC (Expandable with large current transformers)

3

Total Power Test Range

≤ 500 KW (Higher power customizable)

4

Flow Measurement Range

0 - 10,000 m³/h (Based on customized configuration)

5

Head / Pressure Test Range

0 - 26,000 m (or equivalent pressure)

6

Comprehensive Accuracy Class

0.1 Class / 0.2 Class / 0.5 Class (Selectable for hydraulic parameters)

7

System Data Acquisition Rate

≥ 100 Hz (High dynamic response)

8

VFD Control Range

0 - 120 Hz (Achieves wide-range rotational speed adjustment)

9

Test Medium Temperature

5°C ~ 50°C (Normal temperature clean water)

10

Data Storage & Management

Custom capacity, supports historical report retrieval and backup

11

System Control Method

Industrial-grade PLC + PC Automatic Control

12

Testing Method Support

Closed Loop / Open Loop

13

Mechanical Vibration Detection Accuracy

Accuracy meets ISO 10816 Class II and above

14

Output Report Format

Automatic generation of PDF/Excel/Word, including curve graphs and conclusion

 

 

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