The BPT-001 is a high-precision battery performance test equipment designed to simulate crush and needle puncture scenarios for various batteries. With a 13kN adjustable pressure and touchscreen control, it ensures accurate safety testing, complying with international standards like GB 31241 and UL 1642, making it ideal for battery manufacturers, research institutions, and regulatory bodies.
Item No. :
BPT-001Minimum Order Quantity (MOQ) :
1 SetPayment Method :
L/C, T/TPrice :
NegotiatableProduct Origin :
ChinaSupply Ability :
10 Set per monthLead Time :
90 DaysConventional packaging :
PlywoodBattery Crush And Needle Puncture Tester 13kn Pressure Capacity Battery Safety Test Equipment
Product introduction
The BPT-001 is engineered to evaluate battery safety under extreme conditions. It features a stainless steel chamber (SUS201, 1.2mm thickness) for durability and safety, with explosion-proof interlocks and a pressure relief port to protect operators. The servo motor drive allows precise control of pressure (1-20kN), speed (1-40mm/s), and hold time (0-99h99m), while the touchscreen interface provides real-time monitoring and instant result visualization. Compatible with cylindrical, prismatic, soft-pack, and button batteries, it supports testing for EV battery modules, consumer electronics, and industrial energy storage systems.
Features
Precision Testing:
Pressure range 1-20kN (resolution 0.1kN), speed 1-40mm/s (adjustable), meeting GB 31241-2014 (13kN±0.78kN crush force).
Needle puncture with 25±5mm/s speed and 45°-60° steel needle, simulating real-world abuse.
Safety Design:
Explosion-proof chamber with double-layer tempered glass and safety interlocks, ensuring operator protection during high-stress tests.
Stainless steel construction (inner chamber) for corrosion resistance and long-term reliability.
Versatility:
Tests cylindrical, prismatic, soft-pack, and button batteries with adjustable fixtures, accommodating various battery geometries.
Large test size (200×200×200mm WHD) for EV battery modules and industrial applications.
User-Friendly Operation:
Touchscreen control for easy setup, real-time monitoring, and automatic report generation (USB export).
LED illumination and observation window for live test monitoring, ensuring data accuracy.
International reference standards
Test Objects and Detection Items
Test Objects：Cylindrical, prismatic, soft-pack, button batteries, EV battery modules.
Detection Items：Crush resistance (13kN±0.78kN), needle puncture (no short-circuit/explosion), geometric compliance (axis parallel, width crush, flat surface parallel).
Technical Parameters
| Category | Item | Details |
| Dimensions & Structure | Inner Chamber Size | 520×450×650mm (W×D×H) |
| Machine Size | 800×700×1730mm (W×D×H) | |
| Inner Material | SUS201 stainless steel (1.2mm thick, Teflon coating) | |
| Outer Material | 1.5mm cold-rolled steel (painted) | |
| Safety & Observation | Observation Window | 250×250mm (double-layer tempered glass + stainless steel mesh, explosion-proof) |
| Smoke Outlet | Φ100mm (rear, smoke exhaust) | |
| Pressure Relief Port | 200×200mm (rear, explosion relief) | |
| Door Design | Single left-opening door with safety limit switch + explosion-proof chain (operate after closing) | |
| Testing Function | Test Port | Φ50mm (left, for temperature/voltage/current sensors) |
| Lighting | Real-time sample observation | |
| Drive System | Servo motor (high-precision pressure control) | |
| Control Interface | Touchscreen (intuitive operation, real-time parameter display) | |
| Crush & Puncture Parameters | Battery Compatibility | Cylindrical (axis parallel to plates), prismatic/soft-pack (width crush), button (flat surface parallel to plates) |
| Pressure Range | 1-20kN (±0.78kN accuracy @13kN, compliant with GB 31241) | |
| Pressure Resolution | 0.1kN (display resolution) | |
| Sensor Resolution | 1/1000 (high-precision pressure detection) | |
| Unit Conversion | kg, N, lb (multi-unit support) | |
| Testing Range & Performance | Max Battery Size | 200×200×200mm (W×D×H, EV module compatible) |
| Crush Stroke | 250mm (simulate real-world displacement) | |
| Speed Range | 1-40mm/s (adjustable, standard-compliant) | |
| Hold Time | 0-99h99m (H/M/S adjustable, long-term scenario simulation) | |
| Crush Head | Standard flat plate (≥20cm² area, uniform force application) | |
| Physical & Power | Sample Fixture | Manual clamping (button, cylindrical, prismatic batteries) |
| Weight | 1000kg (stable body, low vibration) | |
| Power Supply | AC220V (universal voltage, easy integration) | |
| Power Consumption | 1kW (low power, suitable for long-term operation) |
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