HJ Test System Co.,Ltd

3 Station Faucet Life Test Equipment That Complies With ASMEA112 Standards

The HAPT-001 is an automated testing device designed specifically for faucet performance testing. It utilizes a PLC and computer control system for fully intelligent operation. It integrates a cooling system (cold water constant pressure variable frequency control) and a heating system (hot water constant pressure variable frequency control), supporting precise switching between cold water (10°C) and hot water (70°C). It also features three test stations: two for life testing and one for flow and sensitivity testing.

  • Item No. :

    HAPT-001
  • Minimum Order Quantity (MOQ) :

    1 set
  • Payment Method :

    L/C, T/T
  • Price :

    Negotiatable
  • Product Origin :

    CHINA
  • Supply Ability :

    10 Set per month
  • Lead Time :

    90 Days
  • Conventional packaging :

    Plywood

3 Station Faucet Life Test Equipment That Complies With ASMEA112 Standards

 

 

 

Product Applications

Primarily used for testing the lifespan, flow rate, and sensitivity of faucets, suitable for factory quality inspection and performance verification of various types of household and commercial faucets (such as kitchen and bathroom faucets). It also provides faucet manufacturers and third-party testing agencies with test data that complies with international standards, supporting product development, improvement, and certification (such as CSA certification).

 

Product Highlights

  • Standardized Precision Testing: Fully complies with the lifespan, flow rate, and sensitivity testing requirements of ASMEA112.18.1-2018/CSAB125.1-2018, and data can be directly used for international certification.
  • Multi-Station Efficient Testing: Parallel testing at three stations (two for lifespan and one for flow rate and sensitivity) increases efficiency by 200% compared to single-station equipment, making it suitable for mass production spot checks.
  • High-Precision Parameter Control: Water pressure control ranges from 0.1 to 0.6 MPa (resolution 0.001 MPa), temperature accuracy is ±1°C, and electromagnetic flowmeter accuracy is 0.5%, ensuring reliable test data. Intelligent automated operation: Automatic switching between hot and cold water supply and return, real-time torque monitoring and overload protection, and automatic alarm and report generation upon test completion, reducing manual intervention.
  • Durable and corrosion-resistant design: 304 stainless steel waterway components and an aluminum alloy frame withstand long-term water temperatures of 10°C-70°C, with a service life exceeding 100,000 test cycles.

 

International Reference Standards

ASMEA112.18.1-2018/CSAB125.1-2018 《 Plumbing Supply Fittings》

  • The "Lifespan Testing" section specifies the number of test cycles and failure criteria for faucet lifespan tests. The device supports settings from 0 to 3000 seconds per cycle, meeting the requirement for lifespan tests of millions of cycles.
  • The "Flow Rate & Sensitivity" section requires flow measurement accuracy of ≥1%. This device's electromagnetic flowmeter has an accuracy of 0.5%, exceeding this requirement. Sensitivity testing uses torque changes (with an accuracy of 0.05 N·m) to accurately capture the valve core's response characteristics.

 

Technical Parameters

No. Parameter Name Details
1 Model HAPT-001
2 Working Voltage Three-phase four-wire AC380V, with reliable grounding
3 Power Consumption Max 25KW (heating 12KW, cooling 5KW, water pumps 1.5KW×3, servo motors 0.4KW×3)
4 Working Pressure (External) 0.5~0.7MPa
5 Test Medium Temperature Cold water: 10℃~room temp; Hot water: room temp~70℃
6 Testing Stations 3 (2 for lifespan testing, 1 for flow & sensitivity testing)
7 External Dimensions Main test bench: 2100×1000×1800mm; Air-cooled unit: 900×950×1280mm; Computer desk: 800×600×1000mm
8 Exterior Material Aluminum profile frame + aluminum-plastic sealing panel
9 Tooling Material 304 stainless steel + aluminum + POM
10 Working Water Pressure Range 0.1~0.6MPa (controllable)
11 Water Pressure Resolution 0.001MPa
12 Temperature Measurement Range 0~100.0℃
13 Temperature Accuracy ±1℃, resolution 0.1℃
14 Pressure Sensor Range/Accuracy 0~1.6MPa, 0.5% accuracy
15 Electromagnetic Flowmeter Range/Accuracy 2~50L/min, 0.5% accuracy
16 Torque Measurement Range/Accuracy 0~6N·m, 0.05N·m accuracy
17 Rotation Angle Range/Accuracy 0~360°, total deviation ±0.5°
18 Rotation Speed Range/Accuracy 0~90°/s, total deviation ±0.5°/s
19 Time Setting Range/Accuracy 0~3000s, deviation ±0.1s
20 Control System PLC (Siemens S7-200) + DELL all-in-one computer + upper computer software

 

 

 

After-sales service

  • Warranty:2-year full machine warranty, 3-year warranty for core components (PLC, servo motors, flowmeters), with lifetime cost-based maintenance.
  • Technical Support:24/7 Chinese-English remote diagnosis; on-site service within 48 hours for domestic clients, 72 hours for overseas clients.
  • Value-Added Services:Free on-site installation and training (including 3 staff trained on ASMEA112.18.1 standards); lifetime free software upgrades for test report templates and parameter calibration.
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